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    ADVANCED POLYMERS

    CHEMISTRY. REDEFINED. WORLDWIDE!

    Discover the RAKU® TOOL Composites World!

    RAMPF Advanced Polymers offers a comprehensive and advanced range of products for the production of models, molds and parts.

    Board materials

    • Immediately available
    • Fast process times
    • Various material properties & dimensions
    Product overview

    Close Contour Casting & Blocks

    • Customer specific castings
    • Monolithic part without bonding lines
    • Reduction in machining time
    • Waste reduction
    Product overview

    Close Contour Pastes

    • Homogeneous, good surface quality on all part sizes
    • Cost-efficient model build-up due to low-cost substructure
    • Application also available as RAMPF service
    Product overview

    Liquid Systems

    • Good wetting and flow properties
    • Definition of surface properties
    • Enhancement of surface quality
    • Fiber protection
    • Long pot life
    Product overview

    Tailored Fiber Placement Technology (TFP)

    • Selective placement of carbon and glass fiber filaments for optimal strength and weight
    • Boosting structural performance while saving weight, reducing material use, and lowering costs
    • Eight-head TFP machine for ultra-fast manufacturing process

    Material Qualification

    • Materials meet strictest regulatory and safety requirements
    • Consistent properties for maximum performance, reliability, and cost-efficiency
    • Development of new materials in close cooperation with customers and institutions 

    Engineering Services

    • FEA (Finite Element Analysis)
    • 3D modeling/design software
    • Tool design and manufacturing in-house
    • Process engineering, development, and documentation
    • Product design support

    Application examples

    Master pattern for the production of composite parts via Resin Infusion for CAE 7000XR Series Full-Flight Simulator

    RAKU® TOOL WB-0801 BOARD
     

    • Fast and high-precision production of master patterns through direct milling from CAD data
    • Effortless and fast milling process
    • Dimensional stability: patterns crafted with stability, ensuring consistent dimensions
    • High-quality surface finishes for visually appealing results after machining
    • Density and hardness matched adhesives, no transfer of bonding lines to mold

    Production mold for boat hull produced via Resin Infusion

    RAKU® TOOL EG-2104 / EH-2950-1 GELCOAT
    RAKU® TOOL EI-2500 / EH-2973 RESIN INFUSION SYSTEM

    • Large, complex molds are easy to produce via resin infusion
    • Post-cure can take place at lower temperatures

    Prepreg lay-up tool for the manufacture of an aircraft wing

    Master models for the production of a racecar monocoque

    • Excellent surface of prepreg lay-up tool, no bonding lines
    • Reduction of milling time through close contour shape
    • No bonding or cutting of board material – overdimensional casting supplied ready for machining
    • Temperature resistant up to 80 °C
    • Good dimensional stability

    Production mold for wind turbine blades using the composite construction method

    RAKU® TOOL CP-6060 CLOSE CONTOUR PASTE

    • Easy to process, quick application without slump, even on vertical surfaces
    • High temperature resistance of up to 70 °C
    • Very fine homogeneous surface
    • Good dimensional stability
    • Close contour shape
    • Faster milling, less waste
    • Economical manufacture of large models and molds

    Prepreg lay-up tool

    RAKU® TOOL WB-0890 BOARD MATERIAL

    • Finest surface structure, less finishing time
    • Significantly less sealer needed
    • Surface quality finish of master model is transferred onto prepreg mold
      • no re-sanding of mold necessary 
      • prolonged service life of prepreg molds
    • HDT 100 – 110 ºC
    • Dimensionally stable, excellent edge strength
    • Compatible with all paints, release agents,and epoxy prepregs in line with industry standards
    • Easy and quick to machine, very good chip formation, no sticking

    Your contacts

    Dave Bowen

    New Business Development Manager

    e-mail contact

    Mark Davidson

    Director of Sales Tooling & Business Development

    e-mail contact

    Max Schultes

    Chief Technology Officer - Composite Solutions

    e-mail contact

    We are inventors. Team players. And a strong partner.

    RAMPF – a global market-leading specialist in custom chemical and engineering solutions